The industrial process is all about efficiency and precision. Without these cornerstone traits, an industrial machining plant will lose innumerable hours in costly downtime. To avoid such unnecessary workflow issues, auditing your operational capacity is vital.
You’ll want to check every part of your production process from beginning to end, but you should also pay special attention to the machining tasks. When automated or mechanical instruments are involved, you need to see exactly how well those tools fit your needs. Here’s how to measure industrial machining effectiveness.
Analyze Quality Before and After Machining
Machining efficacy starts with quality. Whether you churn out hundreds of low-quality workpieces or a dozen high-quality ones is up to you. Analyze the product before and after machining to determine how well the tool does its job. For example, if you’re manufacturing metal bellows, you’ll want to assess the quality of the seals that they form postproduction. Should the process you currently use create faulty seals that aren’t airtight, you’ll need to replace your machining strategy with something such as mechanical forming instead.
Measure Task Timing
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If you’re polishing a product at the end of its cycle, then confirm that the machine is buffing every angle for a well-rounded shine more quickly than a human worker could. Otherwise, you may need to reevaluate your machine’s effectiveness and potentially reinsert a human into the process.
Check Scrap Production and Cleanup Procedures
Machining any raw material means you’re shaping it into a form you’ll use down the line. Naturally, this will produce scraps along the way. Check how much scrap you produce each time a workpiece leaves the station, and look for ways to minimize the amount of scrap produced. The more refuse you create, the longer cleanup will take, thereby increasing production downtime.
Remember how to measure industrial machining effectiveness as you audit your facility. Measuring OEE, or overall equipment effectiveness, is vital to your business’s production quality. Whether you’re a line worker or a plant manager, your attentiveness is the definition of your success.
