Your end mill is a valuable and fragile piece of equipment that is often disregarded as a non-integral tool in the workshop. This could not be further from the truth. The end mill is valuable in its applications involving any milling that needs to be done in tight quarters. Despite the obvious value that this tool brings to the table, it is often misused and mistreated solely due to the lack of understanding that often shrouds this machinery. In this article, we will cover the ways that you are unknowingly hurting your end mill and what you can do to rectify these actions.
Running It Too Fast or Too Slow
Even though reaching the exact speed at which you should be running your tooling can be hard to pinpoint, understanding the range of the ideal speed is exceedingly important in prolonging your tool’s lifetime. Running a tool too fast can cause unoptimized chip size and, in some rarer cases, catastrophic tool failure.
Feeding Too Little or Too Much
Another critical aspect of the end mill function is the rate at which the material is fed to the machine. If you run your tool with too slow of a feed rate, you will encounter the risk of the machine recutting more chips as it spins. Too fast a feed rate, and you can cause tool fracture.
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The practice of traditional roughing is a somewhat viable strategy in some cases. However, a larger majority of the time, high-efficiency milling is a roughing technique that excels in spreading wear evenly across the cutting edge while maintaining a cooler temperature. This type of milling occurs in both end milling and face milling.
Using Improper Tool Holding
A problem with using improper tool handling is that it results in poor machine-to-tool connection. These conditions can cause tool runout, pullout, and scrapping parts. If your tool holder does not make complete contact in all areas of the tool, it could be extremely detrimental to the material being machined and the tool itself.
Your end milling machine is a delicate device that must be properly set up and used to achieve the full benefits of the machine. As such, covering the ways that you are hurting your end mill when you work is important to keep an efficient workplace!
